ATS Dual Power Switchgear Cabinet

Technical Features

  • Switching time: ≤3s
  • Mean time to failure greate: 240000 hour(based on backup power quality)
  • Overload Protection: Integral overload protection
  • Short-Circuit Protection: Integral short-circuit protection
  • Under-Voltage Protection: Automatic under-voltage protection
  • Over-Voltage Protection: Integral over-voltage protection
  • Communication Interface: Modbus/TCP/IP protocol support
  • Certifications : ISO,IP3X,EMI

Product Introduction

The role of ATS dual power switchgear cabinet in power distribution solutions

Introduction

    In modern power systems, ensuring continuous and stable power supply is critical, especially in high-demand scenarios with stringent reliability requirements such as hospitals, data centers, and industrial production lines. In these cases, the ATS (Automatic Transfer Switch) dual power switchgear cabinet becomes an indispensable component.

ATS Dual Power Switchgear Box

Briefly describe the basic concept of ATS dual power switchgear cabinet

      The ATS dual power switchgear cabinet is a device designed to automatically switch between primary and backup power sources. Its core function is to swiftly and automatically transfer power to the backup system when the primary power fails or voltage becomes abnormal, ensuring uninterrupted power supply for critical loads. The device supports both automatic and manual switching modes as needed.

      An ATS dual power supply distribution cabinet typically consists of the following core components:

  • Power switch: switches between the main and backup power sources.
  • Control module: monitors power status and performs switching operations.
  • Monitoring system: provides real-time power status monitoring and alarm function.
  • Protective devices: such as circuit breakers and fuses, protect the system from fault currents and overloads

The importance of it in modern distribution system is introduced

      With the rapid development of economy and technology, the reliability and stability of power system are required more and more. The traditional single power supply mode can not meet these requirements, and the power distribution solution of ATS dual power switchgear cabinet can significantly improve the reliability and security of power supply system

  1. Enhanced power supply reliability: When the primary power source fails, the ATS dual-power distribution cabinet automatically switches to the backup power source, preventing power outages and ensuring uninterrupted operation of critical equipment and systems.
  2. Ensuring continuous operation of critical loads: For scenarios like medical equipment, data centers, and communication base stations that cannot tolerate power outages, the ATS dual power switchgear cabinet provides dual protection to ensure uninterrupted power supply for these critical loads.
  3. High automation: The modern ATS dual-power distribution cabinet features advanced control modules and monitoring systems, enabling automated power switching and real-time monitoring. This reduces manual intervention and enhances the system's intelligence.
  4. Easy maintenance: The ATS dual-power distribution cabinet features a highly integrated and modular design, making maintenance and upkeep straightforward and reducing operational costs.

      In conclusion, the ATS dual power switchgear cabinet plays a pivotal role in modern power distribution systems, serving as a critical component to enhance the reliability and stability of electrical infrastructure. It not only ensures uninterrupted operation of essential loads but also provides robust power support for the advancement of various industries.

1. Basic principle of ATS dual power switchgear cabinet

  • Definition and Overview

      The ATS (Automatic Transfer Switch) is a dual-power distribution cabinet designed to automatically switch between primary and backup power sources. Its core function is to rapidly transfer power to the backup system when the primary power fails or experiences voltage anomalies, ensuring uninterrupted supply for critical loads. Widely used in high-reliability power environments such as data centers, hospitals, and industrial production lines, this equipment guarantees reliable energy continuity.

  • Mechanism

      The ATS dual power switchgear cabinet operates primarily through its core components: the power switching switch, control module, and monitoring system.

Here is a detailed description of its key working mechanisms:

  1. Power status monitoring:
    • The control module monitors real-time parameters including voltage, current, and frequency of both the main and backup power sources.
    • When the main power source's voltage or frequency exceeds preset thresholds or experiences power outages, the control module immediately detects the anomalies.
  2. Switch decision:
    • The control module determines whether to perform a power switch based on preset conditions and logic.
    •  Once a switch is required, the control module sends an instruction to activate the power switch.
  3. Power switch execution:
    • Upon receiving the control module's command, the power switch rapidly switches to the backup power supply.
    •  During the process, the monitoring system continuously monitors the power status to ensure smooth operation.
  4. Load power restoration:
    • After the switch is completed, the load will draw power from the backup power supply to ensure continuous power supply.
    • Once the main power supply is restored, the control module will decide whether to switch back to the main power supply based on preset logic.


ATS Dual Power Switchgear Box

  • Switching between Main Power Supply and Backup Power Supply 

      A key function of the ATS dual power switchgear cabinet is to enable rapid and reliable switching between the main and backup power sources. Here are the specific steps for the switching process:
      Main power monitoring:
      The sensor and monitoring system monitor the power supply status of the main power supply in real time (voltage, current, frequency, etc.).
      Primary power failure detection:
      When the main power supply is interrupted, under-voltage, over-voltage or abnormal frequency, the control module recognizes these abnormal states.
      Backup power startup:
      The control module immediately activates the backup power source. If the backup is a generator set, it may take a few seconds to start.
      Switch to:
      The power switching switch quickly switches the load from the main power supply to the backup power supply under the control of the       control module.
      During the transition, ensure a seamless connection and minimize the impact on the load.
      Primary power recovery monitoring:
      After the main power supply resumes normal operation, the control module continues monitoring for a period to ensure stable and reliable power supply.
      Switch back to the main power source:
      After the main power supply is confirmed to be stable, the control module directs the power switch to transfer the load back to the main power supply.

  • Auto switch and manual switch

      ATS dual power switchgear cabinets typically support both automatic and manual switching modes to accommodate diverse operational scenarios.
      Automatic switchover :
      merit :

  •  With high automation, it can quickly respond to power failures and achieve seamless switching.
  • The reliability of power supply system is improved and the loss caused by power interruption is reduced.

      Spplicable scene :
      For scenarios with extremely high power supply reliability requirements, such as data centers, hospitals, and industrial production lines.
      Flow of work :
      The control module monitors the status of the main power supply in real time. If an abnormality is detected, it immediately initiates the automatic switching procedure to transfer the load to the backup power supply.
      During automatic switching, the monitoring system continuously monitors the power supply status to ensure the process is completed smoothly.
手动切换:
      Manual switch:
      merit :

  • Provide flexibility for human intervention, suitable for special scenarios requiring human judgment and decision-making.
  •  Manual switching is more convenient during certain maintenance and testing procedures.

      Applicable scene :
      Special scenarios requiring human decision-making, such as power system maintenance, commissioning, and testing.
      Flow of work :
      The operator manually operates the power switch to transfer the load to either the backup or main power supply based on actual conditions.
      During manual switching, the monitoring system must still assist to ensure a safe and reliable process.
      The detailed explanation of the ATS dual power switchgear cabinet's fundamental principles demonstrates its vital role in ensuring power system stability and reliability. Whether through automatic or manual switching, this cabinet provides reliable power support during critical moments, guaranteeing uninterrupted power supply for critical loads.

2.Main Components of ATS Dual Power Supply Switchgear  Cabinet

  • power switching switch

      Power switching is a core function of the ATS dual power switchgear cabinet, with key components including the power switching switch and input/output terminals. These components ensure rapid load transfer between the main and backup power sources.

ATS Dual Power Switchgear Box

 

Power switch:

      This is a critical component of the ATS distribution cabinet, responsible for physically switching between the main power supply and backup power supply. The power switching switch typically features high reliability and rapid response.
      The switch type can be either mechanical or electronic. Mechanical switches switch power through physical contact, while electronic switches use semiconductor components for switching, offering higher switching speed and reduced mechanical wear.

Power input/output terminals:

      This part is responsible for the input and output of power, including the main power input terminal, the backup power input terminal and the load output terminal.
      The input and output terminals are typically equipped with high-quality terminal blocks and protective devices to ensure stable and secure power transmission.

 

control module

      The control module serves as the central brain of the ATS dual-power distribution cabinet, monitoring power status, determining switching timing, and executing switching commands. It typically comprises the following sub-modules:
Monitor Submodule:
      The voltage, current, frequency and other parameters of the main power supply and the backup power supply are monitored in real time.
      The accuracy and real-time of data are ensured by the sensor and signal processing circuit.
Logical Decision Submodule:
      Set switch conditions and logic, analyze monitoring data, and determine whether to perform a power switch.
      For example, when the main power supply voltage drops below the preset threshold, the logic decision sub-module activates the backup power supply.
Execute sub-module:
      After the logic decision sub-module issues the switching instruction, the execution sub-module is responsible for activating the power switching switch.
      Ensure a swift and reliable transition to minimize power load impact.

 

ATS Dual Power Switchgear Box

monitored control system

      The monitoring system serves as the eyes and ears of the ATS dual-power distribution cabinet, providing real-time monitoring of the entire system's operational status, along with visual interfaces and alarm functions.

Real-time monitoring:

      The data of main power supply and backup power supply are collected in real time by sensors and data acquisition equipment.

      The data include voltage, current, frequency, power factor and other important parameters.

Data processing and display:

      The monitoring system processes and analyzes the collected data and displays them to the user through a graphical interface.

      Users can check the power status, switching records and historical data in real time through the display screen or computer interface.

Alarm and notification features:

 When the power supply status is abnormal or the switch fails, the monitoring system will issue an alarm signal (sound, light, or SMS notification).

      Ensure operators promptly identify issues and take appropriate measures to prevent prolonged power outages.

protector

      The protection device is a key component of the ATS dual-power distribution cabinet, designed to safeguard equipment and loads during system anomalies or failures, preventing damage and accidents caused by power issues.

Overvoltage protector:
      When the power supply voltage exceeds the preset threshold, the overvoltage protector will immediately disconnect the circuit to prevent high voltage damage to equipment and loads.
Undervoltage protector:
      When the power supply voltage drops below the preset threshold, the undervoltage protector activates the backup power or disconnects the circuit to ensure stable power supply.
Overcurrent protector :
      When the current exceeds the preset threshold, the overcurrent protector will trip the circuit to prevent excessive current from damaging equipment and wiring.
Short-circuit protector:
      Detect short-circuit faults in the circuit and quickly disconnect the circuit to prevent fire and equipment damage caused by short-circuit.
Insulation monitoring and warning device :
      The circuit insulation status is monitored in real time, and the circuit is alarm or cut off when the insulation damage or leakage current is found.
      The detailed analysis of the ATS dual-power distribution cabinet's key components demonstrates their critical roles in the system. The power switching module handles physical switching, the control module enables intelligent decision-making, the monitoring system ensures real-time monitoring and alarms, while protective devices safeguard both the system and loads. These components work in concert to guarantee reliable power supply during critical moments.

ATS Dual Power Switchgear BoxATS Dual Power Switchgear Box

 3. Advantages of ATS Dual Power Supply Distribution Cabinet

  • Improving the reliability of power supply

      Power supply reliability is one of the most critical factors in power systems. The ATS (Automatic Transfer Switch) dual power switchgear cabinet significantly enhances power supply reliability through the following methods:
      Dual power supply redundancy design:
      The ATS dual power switchgear cabinet features two independent power circuits (primary and backup). Should one fail, the system seamlessly switches to the alternate source, ensuring uninterrupted power supply.
      Quick switch capability:
      The high-efficiency power switching switch and control module enables millisecond-level power switching, dramatically reducing power outage duration and ensuring uninterrupted power supply to the load.
      Multiple protection mechanisms:
      The ATS distribution cabinet is equipped with multiple protective devices, including overvoltage, undervoltage, overcurrent, and short-circuit protection, enabling rapid response to power failures or anomalies to prevent damage to equipment and systems.

  • Ensure continuous operation of mission-critical loads

      In critical facilities such as hospitals, data centers, and communication base stations, power outages can have severe consequences. The ATS dual power switchgear cabinet ensures uninterrupted operation of critical loads:
     Seamless load transfer:
     When the main power fails, the control module detects it immediately and directs the system to switch to the backup power, ensuring the load remains unaffected. The switchover is fast and seamless, preventing equipment downtime or data loss caused by power outages.
     High-reliability components:
     The ATS dual power switchgear cabinet features high-quality power switching switches and control modules, all rigorously tested to ensure stable operation under various power conditions.
     Real-time monitoring and alerts:
     The real-time monitoring system can monitor the power supply status. When the power supply is abnormal, it will immediately send out alarm signal to notify the operator to take measures in time, so as to further ensure the continuous operation of the critical load.

  • High degree of automation

     The high level of automation is a key advantage of ATS dual power switchgear cabinets, which deliver intelligent power management through advanced automation features.
     Intelligent control module :
     The control module is equipped with sophisticated logic algorithms and decision-making mechanisms, which can automatically assess the power supply status and execute power switching without human intervention.
自动检测和切换:
     Auto-detect and switch:
     The system automatically monitors the status of the main and backup power supplies. If the main power supply fails, it automatically switches to the backup power supply. Once the main power supply is restored, it automatically switches back to the main power supply.
     Remote monitoring and management:
     The ATS dual power switchgear cabinet enables remote monitoring and management through its network interface. Operators can monitor power status in real time from the control center, perform remote operations and maintenance, significantly improving management efficiency.

ATS Dual Power Switchgear Box

  • Easy to maintain

     The ease of maintenance is a key advantage of the ATS dual-power distribution cabinet, enabling operators to perform routine maintenance and emergency handling efficiently.
     Building block design :
     ATS distribution cabinets typically feature a modular design with self-contained components, enabling easy disassembly and replacement. This approach not only simplifies maintenance procedures but also reduces downtime.
     Visualization interface:
      It features a user-friendly graphical interface that displays power status, alarm information, and operation logs in real time. Operators can easily monitor system performance and quickly identify issues through the interface.
      Automatic diagnosis and alarm:
      The system has a self-diagnosis function that automatically detects and records fault information. When a fault occurs, the system notifies the operator via audio-visual alarms, SMS, or email to ensure timely troubleshooting.
      Simplified testing and calibration:
      The ATS dual power switchgear cabinet features dedicated test interfaces and calibration programs, enabling regular functional testing and parameter adjustments to maintain the system in optimal condition.
      The detailed analysis of ATS dual-power distribution cabinets demonstrates their distinct advantages in power supply reliability, uninterrupted operation of critical loads, automation level, and ease of maintenance. These combined strengths establish ATS dual-power distribution cabinets as indispensable power protection equipment for various mission-critical applications.

4. Design and Selection of ATS Dual Power Supply Cabinet

  • load assessment

      When designing and selecting ATS dual power switchgear cabinets, the first step is to perform load analysis:

      Loadtype :
      Determine whether the load is inductive (e.g., motor, transformer), capacitive (e.g., capacitor), or resistive (e.g., electric heater).
      Dead-weight capacity :
      Calculate the total load capacity (kilowatts or kVA) to ensure the distribution cabinet can meet all power supply requirements.
      Identify critical loads:
      The identification of critical loads requiring continuous power supply, such as life support equipment in hospitals and servers in data centers, will influence the switching strategy and design of ATS.


ATS Dual Power Switchgear Box

  • Power type and capacity selection 

      Selecting appropriate primary and backup power sources is critical to the reliability of ATS dual power switchgear cabinets.
      Power type:
      Common power sources include mains power, battery energy storage systems, and generator sets. Select the appropriate power source based on the application scenario.
      Power capacity:
      Ensure both power supplies have sufficient capacity to meet load requirements under all conditions.
      Power quality:
      Assess the power quality to ensure stable voltage with minimal fluctuations and low harmonic content, preventing interference with the normal operation of load equipment.

  • Time requirement for switching

      The switching device is the core component of the ATS dual-power distribution cabinet, and selecting the right one is crucial.
      Switching period :
      The response time of the switching device must be sufficiently fast, typically requiring millisecond-level completion to ensure uninterrupted load operation.
     

ATS Dual Power Switchgear Box

     Switching mode :
      Common switching methods include the Break-Before-Make and Make-Before-Break types. The Break-Before-Make method is suitable for general loads, while the Make-Before-Break method is ideal for loads requiring extremely short switching times.
     Control method :
      The automatic control switching device can complete the switching automatically by monitoring the power supply state, reducing the risk and error of human operation.
      The control system serves as the 'brain' of the ATS dual-power distribution cabinet, where its design directly determines the system's intelligence level and operational reliability.
      Control logic :
      The control logic is designed to ensure the correct execution of switching operations under various power failure conditions.
      Monitoring and Alarm:
      The system is equipped with a complete monitoring and alarm system to monitor the power supply status in real time and issue alarm signals when abnormalities occur, reminding operators to deal with them promptly.
      Remote control and management:
      The system supports remote control and management, allowing operators to monitor power status, configure parameters, and perform maintenance remotely via the network interface.

Conclusion 

  • Reaffirming the importance of ATS dual power switchgear cabinet in power distribution solutions

      ATS (Automatic Transfer Switch) dual power switchgear cabinets are indispensable in modern power distribution systems. The following points underscore their critical role in practical applications:
      Power Continuity Assurance: When critical loads require uninterrupted power supply, the ATS dual power switchgear cabinet automatically switches to backup power in case of primary power failure, ensuring uninterrupted operation. This feature is particularly vital for facilities such as hospitals, data centers, and financial institutions.
      The reliability of the power system is improved by the double power supply redundancy design, which reduces the loss and downtime caused by the power supply failure.
      Automated and Intelligent Management: The modern ATS dual-power distribution cabinet integrates advanced control systems and monitoring functions, enabling automated power management and switching. This reduces manual workload while enhancing management efficiency and accuracy.

  • Looking ahead to future development trends

      With the continuous advancement of technology and the growing demand for electricity, ATS dual power switchgear cabinets are also evolving. The future development trends mainly include the following aspects:

  1.       Intelligentization and Digitalization: Future ATS dual power switchgear cabinets will be more intelligent and digital, integrating more sensors and data analysis capabilities to achieve precise power management and predictive maintenance.
  2.       Energy efficiency: With increasingly stringent requirements for green energy and emission reduction, future ATS distribution cabinets will prioritize energy efficiency optimization by adopting high-efficiency conversion technologies and low-power components to reduce energy consumption.
  3.       Modular design: This approach enhances the ATS dual-power distribution cabinet's flexibility, simplifying expansion and maintenance while enabling rapid adaptation to evolving user requirements and application scenarios.
  4.       Enhanced network connectivity: Future devices will better support IoT and IIoT technologies, enabling remote monitoring, data transmission, and intelligent decision-making to improve the management of power systems.
  • We urge users to adopt high-quality ATS dual power switchgear cabinets to ensure the safe and reliable operation of power systems.

      To ensure the safe and reliable operation of the power system, users should pay special attention to the following points when selecting an ATS dual power switchgear cabinet:

  1.       Quality and Reliability: We select certified products with robust quality to ensure stable operation of equipment under all environmental conditions.
  2.       Technical Support and Service: High-quality after-sales service and technical support are essential for ensuring long-term reliable operation of equipment. Choose suppliers that provide comprehensive technical support and rapid response services.
  3.       Regular maintenance and inspection: Even high-quality equipment requires regular maintenance and inspection to ensure it remains in optimal working condition and prevent potential failures.
  4.       Compliance with standards and regulations: Ensure the selected distribution cabinet complies with national and industry standards and regulations to avoid safety hazards and legal risks caused by non-compliant equipment.

      In summary, ATS dual power switchgear cabinets play a vital role in modern power systems. By selecting high-quality equipment and implementing scientific management methods, users can significantly enhance the reliability and operational efficiency of power systems, ensuring the safe and stable operation of various critical loads. Moving forward, with continuous technological advancements and evolving application demands, ATS dual power switchgear cabinets will continue to innovate and develop, meeting increasingly stringent requirements and challenges.

ATS Dual Power Switchgear Box

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